Resources APPLICATION NOTES

Technical documentation for fermentation scientists.

Worked examples, parameter selection guides, and methodology details. No sales language — written by scientists for scientists.

AN-001 E. coli

DO Control in High-Density E. coli Fed-Batch: kLa Parameter Selection Guide

Agitation cascade setpoint selection for aerobic E. coli fed-batch culture based on vessel geometry and target OD600. Includes worked example for 500L Rushton-equipped bioreactor moving from 2L bench data. Covers minimum kLa requirements at each cell density stage, agitation ramp timing, and the DO-stat fallback protocol when kLa is insufficient at peak density.

Fed-batch kLa DO control
AN-002 E. coli

Acetate Overflow Prevention: Feed Rate Ceiling Calculation for E. coli Scale-Up

How to calculate the maximum specific glucose uptake rate before overflow onset using bench-scale flux data. Includes derivation of the q_glc_max parameter from OD600, glucose consumption rate, and dissolved oxygen measurements. Provides a lookup table of overflow-onset feed rates by OD600 for three common E. coli BL21(DE3) derivatives.

Acetate overflow Feed rate FBA
AN-003 P. pastoris

Methanol Feed Optimization for Pichia pastoris: Induction Phase DO Demand

Oxygen demand calculation during methanol induction in P. pastoris expression systems. Covers the stoichiometry of methanol oxidation, the kLa requirements during induction at three common expression densities (50, 100, 200 g DCW/L), and the transition protocol from glycerol batch to methanol feed that minimizes DO depletion during the feed switch.

P. pastoris Methanol Induction
AN-004 F. venenatum

Mycoprotein Scale-Up: Fumarate Accumulation Risk and DO Maintenance Setpoints

FBA-based analysis of fumarate and malate accumulation in Fusarium venenatum under DO-limited conditions. Identifies the critical DO% below which TCA cycle imbalance drives organic acid accumulation. Includes scale-specific DO maintenance setpoints for 500L and 5,000L continuous culture and the relationship between specific growth rate and fumarate flux.

Mycoprotein Fumarate TCA cycle
AN-005 Scale-up

Hydrostatic Pressure Correction for kLa at Commercial Scale: >2,000L Vessels

Depth-weighted pressure correction methodology for kLa estimation in commercial-scale vessels. Covers the derivation of the pressure correction factor from vessel height and liquid density, the resulting DO partial pressure gradient, and its effect on the apparent kLa measured by a mid-vessel DO probe vs the actual transfer rate at the base. Includes worked example for 10,000L STR at 3m liquid height.

Commercial scale Hydrostatic pressure kLa

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