PROCESS INTELLIGENCE

The Fermvyne Platform

Four integrated capabilities that take you from bench batch data to a validated fed-batch protocol — across every vessel size in your scale-up program.

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Abstract representation of a bioreactor process control dashboard showing data flows and monitoring systems
CORE CAPABILITIES

Four pillars of scale-up intelligence.

Each capability is independently useful. Together they form a complete scale-up modeling workflow that covers metabolic flux, oxygen transfer, feeding strategy, and multi-scale simulation.

Metabolic Flux Modeling

Fermvyne constructs a constraint-based model of your strain's central carbon metabolism from observed batch phenotype data. The model identifies which metabolic pathways are operating near saturation — the bottlenecks that cause titer to stall at higher cell density.

Supported organisms: E. coli, P. pastoris, T. reesei, Fusarium venenatum, and custom chassis (import SBML model).

DO Profile Prediction

Dissolved oxygen is the most common failure point at scale. Fermvyne estimates kLa (the volumetric oxygen transfer coefficient) for your target vessel geometry using correlations from impeller type, agitation rate, and sparger design.

Outputs a DO% vs time curve for the entire fed-batch, flagging the depletion risk window and the agitation cascade needed to maintain DO above your setpoint.

Feed Rate Optimization

Substrate overflow — the main cause of acetate accumulation in aerobic E. coli processes — is a direct consequence of feeding faster than your cells can consume glucose oxidatively. Fermvyne optimizes the feed rate profile to stay below the critical dilution threshold while maximizing volumetric productivity.

Supports exponential feeding, linear ramp, DO-stat, and pH-stat control strategies.

Scale-Point Simulation

Run one simulation job that covers multiple vessel sizes simultaneously: 2L bench, 50L pilot, 500L pilot, 2,000L intermediate, and 10,000L+ commercial. Fermvyne adjusts kLa, mixing time, and substrate gradient assumptions at each scale automatically.

Output: a protocol card per vessel size with feed schedule, DO setpoint cascade, and agitation ramp — ready for your process binder.

DATA CONNECTIVITY

Works with your existing data infrastructure.

Fermvyne connects to where your process data already lives. No reformatting, no custom ETL — import from your SCADA historian or paste a CSV.

CSV Import
Batch log CSV with auto column mapping
OPC-UA
Direct historian connector for Team & Enterprise
PI Historian
OSIsoft PI / PI AF data read (Enterprise tier)
REST API
Programmatic simulation submission and retrieval
DATA SECURITY

Your strain data stays yours.

We understand that fermentation process data represents years of R&D investment. Fermvyne is designed with data isolation and confidentiality as core requirements.

Encrypted at Rest & In Transit

TLS 1.3 in transit. AES-256 at rest. Your batch data and simulation parameters are encrypted at every layer.

Private Workspace Isolation

Strain data never leaves your private workspace. No cross-tenant data sharing. Each organization's models and protocols are logically isolated.

SOC 2 Controls in Design Roadmap

We have designed the system with SOC 2 Type II controls in mind. Formal audit and certification is on our roadmap as we scale the customer base.

Least-Privilege Access

Role-based access control within your team workspace. Scientists can submit simulations; only administrators can manage integrations and export settings.

Confidentiality Agreement

Enterprise customers receive a mutual NDA and data processing agreement (DPA) covering your strain IP and fermentation process data.

Data Retention Controls

Configure how long simulation data and batch uploads are retained. Request deletion at any time. We do not retain data beyond your retention policy.

See the platform in action.

Schedule a technical walkthrough with Catalina — we'll run a simulation on your strain data and walk through the outputs in real time.